Engineering Drawings II - Printed Circuit Board
All project final hardware prototypes (delivered toward the end of the course) are expected to be implemented at the printed circuit board (PCB) level. If your project does not involve the development of hardware, your instructor will arrange for an analogous submission to be made at the same time as the submission of the PCBs.

A given project prototype may be comprised of several PCBs, perhaps due to design considerations, or simply due to the limitations of the free version of Eagle. Regardless of the number of boards used, the entire project is expected to be implemented using PCB technology. The use of any breadboards, perf-boards, or other prototyping methods in the final protoype is discouraged.

All milled PCBs are to be single layer (signals are routed only on the bottom of the PCB). However, the course technician may approve the use of a double-sided board prior to PCB Presubmission for unique situations.

Prior to PCBs being manufactured, the operation of all subsystems must be verified. The deadline for in-lab demonstration of design project subsystems is just prior to the PCB Final Submission. The motivation for having subsystem operation verified prior to the PCB Final Submission is to aid in ensuring that the manufactured PCB will be usable.

It is interesting to note that many modern-day hardware-design companies now skip proof-of-operation at the breadboard level. Indeed, the first level of prototyping is often at the PCB-level, in part due to the improvement of CAD tools over the years, and to accommodate surface-mount device packages. Unfortunately, this is not a luxury available to EE Capstone Design at this time.

PCB Submissions

Please feel free to have the course technician do a quick scan of your PCB designs prior to submission.

Manufacture of prototype PCBs is a relatively costly design stage. The following mark breakdown is intended to convey the priorities you may encounter when designing a PCB in the workplace. Manufacturability, for instance, is of paramount importance. Unfortunately, a single (seemingly small) error on a PCB can make for a useless board. Sometimes repairs can be made by clever re-work, but this is a time-consuming task. Professional board-houses can modify (or create) designs, but the they charge on the order of $130/hr. To this end, any modifications that the course personnel makes in order to improve your board comes at a price.

PCB Final Submissions consist of submitting electronic schematics (Eagle .sch format), board files (Eagle .brd format), and also PDF submissions of the artwork, as described below. Please bundle these together in a single zip file. This zip file will contain the following for each of the boards that you are submitting:
  1. The Eagle schematic in .sch form. Only Eagle 4.XX is supported. Please name the file GG_boardname.sch, where GG is your group number and 'boardname' is the name you have given the board (used throughout these directions).
  2. The Eagle PCB in .brd form. Again, only Eagle 4.XX is supported. Please name the file GG_boardname.brd.
  3. Three PDF files of the board artwork generated using Eagle's CAM processor and reflecting actual size (i.e. a scale of 1:1):
    • the top copper foil pattern showing signal traces (if any), pads, holes, vias, etc. of the top layer but *not* the component designators, values, or outlines - please name this file GG_boardname_top.pdf;
    • a parts-placement diagram showing pads, holes, vias, jumpers (unrouted connections), component outlines, designators, and values - please name this file GG_boardname_parts.pdf; and
    • the bottom copper foil pattern showing pads, holes, vias, and signal traces found on the bottom layer of the PCB - please name this file GG_boardname_bot.pdf.

If your group has been approved to use a CAD package other than Eagle, please submit PDFs of the artwork as described, above, *and* a PDF version of the corresponding schematics. Depending on the manufacturing method, further files may be requested.

If a board is found to be unmanufacturable, a resubmission (for no additional marks) will be required. Your group will then have to accommodate the delay in manufacture.

To make the submission, please use the EE Capstone Submission Facility by 4PM on the date noted in the EE401 Syllabus. This is a group-evaluated item, and only one submission is expected from each group.

PCB Grading

The grading method for the PCB can be found here: pcbeval.pdf.